Fluke MET/CAL Procedure ============================================================================= INSTRUMENT: Sub Soltec 1243 Thermocouple Unit (1 yr) CAL VER /5520 DATE: 10-Sep-97 AUTHOR: Fluke Corporation REVISION: $Revision: 1.1 $ ADJUSTMENT THRESHOLD: 70% NUMBER OF TESTS: 25 NUMBER OF LINES: 334 CONFIGURATION: Fluke 5500A CONFIGURATION: Fluke 5520A ============================================================================= # # Compatibility: # 5500/CAL 4.23 or MET/CAL 4.23 or later. # # Subprocedures: # None # # Required Files: # None # # System Specifications: # TUR calculation is based on specification interval of the accuracy file. # The default 5520A accuracy file contains 90 day specs. # # Fluke makes no warranty, expressed or implied, as to the fitness # or suitability of this procedure in the customer's application. # STEP FSC RANGE NOMINAL TOLERANCE MOD1 MOD2 3 4 CON 1.001 ASK- N K P F V 1.002 ASK+ X 1.003 HEAD PRELIMINARY INSTRUCTIONS 1.004 MEM2 Enter the plug-in TC type (E, J, K, R, S, T). # 1.005 JMPL VALID_INPUT ZCMPI(MEM2, "B") 1.005 JMPL VALID_INPUT ZCMPI(MEM2, "E") 1.006 JMPL VALID_INPUT ZCMPI(MEM2, "J") 1.007 JMPL VALID_INPUT ZCMPI(MEM2, "K") 1.008 JMPL VALID_INPUT ZCMPI(MEM2, "R") 1.009 JMPL VALID_INPUT ZCMPI(MEM2, "S") 1.010 JMPL VALID_INPUT ZCMPI(MEM2, "T") 1.011 OPBR This procedure only tests E,J,K,R,S, and T type 1.011 OPBR thermocouple plug-ins. 1.011 OPBR 1.011 OPBR Do you wish to test one of these plug-ins? 1.012 JMPT 1.004 1.013 JMP 1.014 LABEL VALID_INPUT 1.015 SET RANGE : ANY 1.015 SET POSITION : 0% 1.015 SET MEAS/CHK/CAL : CHK 1.015 SET CHART SPEED : 60cm/hr 1.015 SET CHART DRIVE : OFF 1.016 HEAD {POSITION RANGE} 1.017 DISP Throughout this procedure, set the proper PEN LIFT 1.017 DISP switch to DOWN when needed to check accuracies. 1.018 DISP Connect 5520A TC terminals to the UUT type [MEM2] 1.018 DISP therocouple unit using type [MEM2] wire and connector. 1.019 SET CHART DRIVE : ON 1.020 MESS Vary the POSITION control from end to end and verify 1.020 MESS that the position can be set to both edges of the chart. 1.020 MESS 1.021 EVAL Can {the POSITION control set trace to both edges of chart}? 2.001 MESS 2.002 HEAD {INTERNAL CALIBRATION VOLTAGE} 2.003 SET MEAS/CHK/CAL : CHK 2.003 SET POSITION : 0%(left edge) 2.004 SET MEAS/CHK/CAL : MEAS 2.004 SET CHART SPEED : 60cm/hr 2.004 SET CHART DRIVE : ON 2.005 M550 TCREF 23degC 2.006 JMPL CAL_VOLTAGE_TYPE_S ZCMPI(MEM2, "S") # 2.008 JMPL CAL_VOLTAGE_TYPE_B ZCMPI(MEM2, "B") 2.007 JMPL CAL_VOLTAGE_TYPE_K ZCMPI(MEM2, "K") 2.008 JMPL CAL_VOLTAGE_TYPE_E ZCMPI(MEM2, "E") 2.009 JMPL CAL_VOLTAGE_TYPE_J ZCMPI(MEM2, "J") 2.010 JMPL CAL_VOLTAGE_TYPE_T ZCMPI(MEM2, "T") 2.011 LABEL CAL_VOLTAGE_TYPE_R 2.012 SET RANGE : 0 - 400 degC 2.013 5520 400degC _R TC S 2W 2.014 JMP 2.035 2.015 LABEL CAL_VOLTAGE_TYPE_S 2.016 SET RANGE : 0 - 400 degC 2.017 5520 400degC _S TC S 2W 2.018 JMP 2.035 2.019 LABEL CAL_VOLTAGE_TYPE_K 2.020 SET RANGE : 0 - 400 degC 2.021 5520 400degC _K TC S 2W 2.022 JMP 2.035 2.023 LABEL CAL_VOLTAGE_TYPE_E 2.024 SET RANGE : 0 - 200 degC 2.025 5520 200degC _E TC S 2W 2.026 JMP 2.035 2.027 LABEL CAL_VOLTAGE_TYPE_J 2.028 SET RANGE : 0 - 200 degC 2.029 5520 200degC _J TC S 2W 2.030 JMP 2.035 2.031 LABEL CAL_VOLTAGE_TYPE_T 2.032 SET RANGE : -100 - 0 degC 2.033 5520 0degC _T TC S 2W 2.034 JMP 2.035 # 2.033 LABEL CAL_VOLTAGE_TYPE_B # 2.042 SET RANGE : 100 - 500 degC # B-type thermocouple note CALibration voltage = (500deg - 100deg(0%) = 400deg # 2.043 5520 400degC _B TC S 2W 2.035 DISP Adjust the pen to EXACTLY 100% on the chart 2.035 DISP using the CAL. control on rear panel of unit. 2.036 M550 * 2.037 5520 * S 2.038 SET MEAS/CHK/CAL : CAL 2.039 JMPL TYPE_B ZCMPI(MEM2, "B") # All other types 2.040 MESS The Internal calibration voltage should give a full- 2.040 MESS scale (100%) indication +/-.2 division. 2.040 MESS 2.041 JMP 2.044 2.042 LABEL TYPE_B 2.043 MESS The Internal calibration voltage should give a full- 2.043 MESS scale (100%) indication +/-.45 division. 2.043 MESS 2.044 EVAL Is {the internal CAL VOLTAGE correct}? 3.001 MESS 3.002 ASK+ R 3.003 HEAD {RANGE ACCURACY} 3.004 SET MEAS/CHK/CAL : MEAS 3.005 M550 TCREF 23degC 3.006 MESS SLEW the 5520 output for a FULL SCALE indication. 3.006 MESS 3.007 JMPL RANGE_ACCURACY_TYPE_S ZCMPI(MEM2, "S") 3.008 JMPL RANGE_ACCURACY_TYPE_B ZCMPI(MEM2, "B") 3.009 JMPL RANGE_ACCURACY_TYPE_K ZCMPI(MEM2, "K") 3.010 JMPL RANGE_ACCURACY_TYPE_E ZCMPI(MEM2, "E") 3.011 JMPL RANGE_ACCURACY_TYPE_J ZCMPI(MEM2, "J") 3.012 JMPL RANGE_ACCURACY_TYPE_T ZCMPI(MEM2, "T") 3.013 LABEL RANGE_ACCURACY_TYPE_R 3.014 HEAD RANGE ACCURACY: {0 - 400 degC} 3.015 SET RANGE : 0 - 400 degC 3.016 5520 400.00degC 0.2% _R TC 2W 4.001 HEAD RANGE ACCURACY: {0 - 800 degC} 4.002 SET RANGE : 0 - 800 degC 4.003 5520 800.00degC 0.2% _R TC 2W 5.001 HEAD RANGE ACCURACY: {0 - 1600 degC} 5.002 SET RANGE : 0 - 1600 degC 5.003 5520 1600.00degC 0.2% _R TC 2W 6.001 JMPL DAMPING 6.002 LABEL RANGE_ACCURACY_TYPE_S 6.003 HEAD RANGE ACCURACY: {0 - 400 degC} 6.004 SET RANGE : 0 - 400 degC 6.005 5520 400.00degC 0.2% _S TC 2W 7.001 HEAD RANGE ACCURACY: {0 - 800 degC} 7.002 SET RANGE : 0 - 800 degC 7.003 5520 800.00degC 0.2% _S TC 2W 8.001 HEAD RANGE ACCURACY: {0 - 1600 degC} 8.002 SET RANGE : 0 - 1600 degC 8.003 5520 1600.00degC 0.2% _S TC 2W 9.001 JMPL DAMPING 9.002 LABEL RANGE_ACCURACY_TYPE_K 9.003 HEAD RANGE ACCURACY: {0 - 400 degC} 9.004 SET RANGE : 0 - 400 degC 9.005 5520 400.00degC 0.2% _K TC 2W 10.001 HEAD RANGE ACCURACY: {0 - 800 degC} 10.002 SET RANGE : 0 - 800 degC 10.003 5520 800.00degC 0.2% _K TC 2W 11.001 HEAD RANGE ACCURACY: {0 - 1200 degC} 11.002 SET RANGE : 0 - 1200 degC 11.003 5520 1200.00degC 0.2% _K TC 2W 12.001 JMPL DAMPING 12.002 LABEL RANGE_ACCURACY_TYPE_E 12.003 HEAD RANGE ACCURACY: {0 - 200 degC} 12.004 SET RANGE : 0 - 200 degC 12.005 5520 200.00degC 0.2% _E TC 2W 13.001 HEAD RANGE ACCURACY: {0 - 400 degC} 13.002 SET RANGE : 0 - 400 degC 13.003 5520 400.00degC 0.2% _E TC 2W 14.001 HEAD RANGE ACCURACY: {0 - 800 degC} 14.002 SET RANGE : 0 - 800 degC 14.003 5520 800.00degC 0.2% _E TC 2W 15.001 JMPL DAMPING 15.002 LABEL RANGE_ACCURACY_TYPE_J 15.003 HEAD RANGE ACCURACY: {0 - 200 degC} 15.004 SET RANGE : 0 - 200 degC 15.005 5520 200.00degC 0.2% _J TC 2W 16.001 HEAD RANGE ACCURACY: {0 - 400 degC} 16.002 SET RANGE : 0 - 400 degC 16.003 5520 400.00degC 0.2% _J TC 2W 17.001 HEAD RANGE ACCURACY: {0 - 800 degC} 17.002 SET RANGE : 0 - 800 degC 17.003 5520 800.00degC 0.2% _J TC 2W 18.001 JMPL DAMPING 18.002 LABEL RANGE_ACCURACY_TYPE_T 18.003 HEAD RANGE ACCURACY: {-100 - 0 degC} 18.004 SET RANGE : -100 - 0 degC 18.005 ASK- R 18.006 5520 100 0.00degC 0.2/ _T TC 2W 19.001 ASK+ R 19.002 HEAD RANGE ACCURACY: {0 - 200 degC} 19.003 SET RANGE : 0 - 200 degC 19.004 5520 200.00degC 0.2% _T TC 2W 20.001 HEAD RANGE ACCURACY: {0 - 400 degC} 20.002 SET RANGE : 0 - 400 degC 20.003 5520 400.00degC 0.2% _T TC 2W 21.001 JMPL DAMPING 21.002 LABEL RANGE_ACCURACY_TYPE_B #21.003 HEAD RANGE ACCURACY: {100 - 500 degC} #21.002 SET RANGE : 100 - 500 degC #19.003 5520 400.00degC 0.45% _B TC 2W 21.003 HEAD RANGE ACCURACY: {100 - 800 degC} 21.004 SET RANGE : 100 - 800 degC 21.005 5520 800.00degC 0.45% _B TC 2W 22.001 HEAD RANGE ACCURACY: {100 - 1600 degC} 22.002 SET RANGE : 100 - 1700 degC 22.003 5520 1600.00degC 0.45% _B TC 2W 23.001 LABEL DAMPING 23.002 M550 * 23.003 5520 * S 23.004 HEAD {DAMPING} 23.005 MATH M[1] = 1 23.006 JMPL DAMPING_TYPE_S ZCMPI(MEM2, "S") 23.007 JMPL DAMPING_TYPE_B ZCMPI(MEM2, "B") 23.008 JMPL DAMPING_TYPE_K ZCMPI(MEM2, "K") 23.009 JMPL DAMPING_TYPE_E ZCMPI(MEM2, "E") 23.010 JMPL DAMPING_TYPE_J ZCMPI(MEM2, "J") 23.011 JMPL DAMPING_TYPE_T ZCMPI(MEM2, "T") 23.012 LABEL DAMPING_TYPE_R 23.013 SET RANGE : 0 - 400 degC 23.014 MATH MEM1 = 3 23.015 JMP 23.040 23.016 LABEL DAMPING_TYPE_S 23.017 SET RANGE : 0 - 400 degC 23.018 MATH MEM1 = 3 23.019 JMP 23.040 23.020 LABEL DAMPING_TYPE_K 23.021 SET RANGE : 0 - 400 degC 23.022 MATH MEM1 = 15 23.023 JMP 23.040 23.024 LABEL DAMPING_TYPE_E 23.025 SET RANGE : 0 - 200 degC 23.026 MATH MEM1 = 12 23.027 JMP 23.040 23.028 LABEL DAMPING_TYPE_J 23.029 SET RANGE : 0 - 200 degC 23.030 MATH MEM1 = 9 23.031 JMP 23.040 23.032 LABEL DAMPING_TYPE_T 23.033 SET RANGE : -100 - 0 degC 23.034 MATH MEM1 = 3 23.035 MATH M[1] = 1 23.036 JMP 23.040 23.037 LABEL DAMPING_TYPE_B 23.038 SET RANGE : 100 - 500 degC 23.039 MATH MEM1 = 1 23.040 DISP Connect 5520A to the UUT as follows: 23.040 DISP [32] 5520A NORMAL HI to Type [MEM2] thermocouple + INPUT 23.040 DISP [32] 5520A NORMAL LO to Type [MEM2] thermocouple - INPUT 23.040 DISP 23.040 DISP NOTE, use copper wire. 23.041 SET MEAS/CHK/CAL : CHK 23.041 SET POSITION : 50% 23.042 SET MEAS/CHK/CAL : MEAS 23.042 SET CHART SPEED : 60cm/min 23.042 SET CHART DRIVE : ON # Set MEM1 to the OFFSET value needed to center squarewave 23.043 MATH MEM = (MEM1 / 2) * M[1] 23.044 MATH M[4] = MEM 23.045 MATH M[5] = (MEM1 / 2) + M[4] 23.046 MATH M[6] = (MEM1 / 2) - M[4] 23.047 M550 50pct mVoff 23.048 MEME 23.049 5520 mVpp 0.5H SQ S 2W 23.050 DISP Let the chart run for at least 1 COMPLETE CYCLE. 23.051 5520 * S 23.052 M550 * 23.053 SET CHART DRIVE : OFF 23.054 MESS The recorded squarewave should have a square leading 23.054 MESS edge without overshoot or undershoot. 23.054 MESS 23.055 EVAL Is {the squarewave response OK}? 24.001 MESS 24.002 HEAD {DEADBAND} 24.003 MATH MEM = M[4] 24.004 5520 mV S 2W 24.005 SET MEAS/CHK/CAL : MEAS 24.005 SET POSITION : 50% 24.005 SET CHART SPEED : 60mm/min 24.005 SET CHART DRIVE : ON 24.006 DISP The following test will apply a positive voltage, center 24.006 DISP voltage, negative voltage and then a center voltage. 24.006 DISP again. 24.006 DISP 24.006 DISP The DEADBAND is the zone at the center voltage 24.006 DISP that the recorder returns to from either direction. 24.006 DISP It should return to the center voltage (50%) point 24.006 DISP +/-.1 division. 24.007 MATH MEM = M[5] 24.008 5520 mV S 2W 24.009 PORT [D2999] 24.010 MATH MEM = M[4] 24.011 5520 mV S 2W 24.012 PORT [D2999] 24.013 MATH MEM = M[6] 24.014 5520 mV S 2W 24.015 PORT [D2999] 24.016 MATH MEM = M[4] 24.017 5520 mV S 2W 24.018 PORT [D2999] 24.019 SET CHART DRIVE : OFF 24.020 EVAL Is {the DEADBAND <.1division}? 25.001 END